FILCO 547

A non-ionic polyester-polyurethane film former with the softest published film in COIM's carbon fiber polyurethane data, 2 MPa at 100 percent modulus and 650 percent elongation. 45 percent solids, for continuous or chopped glass, carbon, basalt and mineral fiber going into nylon, polycarbonate and polyurethane.

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FILCO 547 is a waterborne non-ionic polyester-polyurethane dispersion used as a film former in sizings for continuous or chopped glass, carbon, basalt and mineral fibers. COIM publishes it at 45 percent solids, pH 6, with an average particle size of 600 nanometers.

Its dried film is the soft end of the range. At 2 MPa 100 percent modulus, 32 MPa tensile strength and 650 percent elongation at break, all on ASTM D1708, the sized tow stays flexible and yields at a cutting edge rather than fracturing. COIM lists low stiffness and good abrasion resistance as its characteristics.

The non-ionic dispersion gives superior stability where the size bath runs at a very acid or very basic pH, and COIM publishes good compatibility with typical sizing bath components. The matrix side is nylon, polycarbonate and polyurethane, where an epoxy film former is the wrong chemistry for the melt.

Where the line needs a stiffer bundle from the same polyurethane family, the anionic grades FILCO D2496, D2596, D2594 and D2476 step up in 100 percent modulus from 8 to 20 MPa, each with its own data sheet and page.

It is also written as FILCO F547, F547, 547 sizing, non-ionic polyurethane dispersion, polyester polyurethane film former, and soft carbon fiber sizing.

Typical properties

PropertyTypical value
AppearanceMilky liquid
Solid content45 percent
pH6
Average particle size600 nm
100 percent modulus2 MPa, ASTM D1708
Tensile strength32 MPa, ASTM D1708
Elongation at break650 percent, ASTM D1708
Dispersion typeNon-ionic
BackbonePolyester-polyurethane
FibersGlass, carbon, basalt, mineral, continuous or chopped

Typical values from the manufacturer's technical data sheet. They describe the product, they are not a specification. We will send the current TDS and the batch documentation your qualification needs.

Need this in your system?

Tell us the binder system, the property you are targeting, and the volume you expect. We will confirm the grade, send the documentation, and get a sample of the candidate grade to you.

Applications

Polyamide compounds

High compatibility with nylon, polycarbonate and polyurethane matrices, the thermoplastics where an epoxy sizing does not couple.

Continuous carbon fiber

A soft, extensible film keeps tow flexible for spooling, weaving and textile handling.

Chopped fiber where the cut runs brittle

A line seeing high cutting force or a dusty cut can move to this softer film, which yields at the edge instead of shattering.

Glass, basalt and mineral fiber

Published for the same fiber scope as the rest of the polyurethane family, so one grade can run across reinforcements.

Extreme pH size baths

Non-ionic stabilization holds where an anionic dispersion would not.

It is specified where the formulation needs the softest published film in the family, 2 MPa modulus at 650 percent elongation, non-ionic, stable in very acid or very basic size baths, good abrasion resistance on the sized filament, 45 percent solids, the highest of the polyurethane grades with a current data sheet, and hydrazine-free, as marked in COIM's published range.

Handling and dispersion

Applied at the fiber line or in a re-sizing bath. Confirm bath compatibility with the other components before changing a formulation, as with any film former.

Selection runs matrix first, then stiffness. FILCO 547 is the soft reference point on the polyurethane ladder. Move up to D2496 or D2596 for a moderately stiff bundle and to D2594 or D2476 for a compact, high-integrity one.

The film is thermoplastic and non-reactive. Where the process reaches a temperature that should crosslink the film, look at the reactive polyurethane family instead.

Packaging, storage, and regulatory status

Package sizes: Made to order in the pack size the line needs. Tell us the volume and we will confirm..

Storage: Store in closed containers away from direct sun at 41 to 86 degrees F. Maximum suggested storage is 12 months from production in the original package, after which the product must be rechecked. Freezing destroys the dispersion permanently.

Not classified as dangerous under Regulation EC 1272/2008 (CLP) and not regulated for transport. Read the safety data sheet before handling. We supply the current SDS with every shipment in the manufacturer's current revision.

Frequently asked questions

What is FILCO 547 used for?

As the film former in a sizing for continuous or chopped glass, carbon, basalt and mineral fiber headed into nylon, polycarbonate or polyurethane matrices. It is the soft grade of the family, chosen where the tow has to stay flexible or where a stiffer film cuts brittle.

How soft is the film?

COIM publishes 2 MPa at 100 percent modulus, 32 MPa tensile strength and 650 percent elongation at break on ASTM D1708. That is the lowest modulus of any FILCO polyurethane grade with a current data sheet.

Is FILCO 547 anionic or non-ionic?

Non-ionic. COIM publishes that for superior stability in very acid or very basic size baths and for compatibility with typical bath components. The anionic grades in the same family, D2496, D2596, D2594 and D2476, add electrostatic dissipation and are the stiffer options.

Does it work on carbon fiber?

Yes. The data sheet names continuous or chopped glass, carbon, basalt and mineral fibers, so one film former can be qualified across more than one reinforcement.

Can I get a sample and the data sheet?

Yes. Tell us the fiber, the matrix and the process, and we will send the current technical data sheet with the matching safety data sheet and arrange sample material for the trial.

Can I get the TDS and SDS for FILCO 547?

Yes. We send the Technical Data Sheet (TDS) and Safety Data Sheet (SDS) on request, in the manufacturer's current revision. Use Request TDS or SDS above and tell us what your qualification review needs.

Related products

FILCO D2496

The moderately stiff anionic polyester-polyurethane, 8 MPa modulus at 300 percent elongation.

FILCO 8000

The other non-ionic polyester-polyurethane, published for a soft coating with excellent strand integrity.

FILCO polyurethane film formers for carbon fiber

The full published roster with film stiffness on every grade.

FILCO polyurethane film formers, non-ionic

The wider non-reactive non-ionic family across glass and basalt.

Where this grade fits

Fiber sizing film formers

What a film former does in a sizing, and how the chemistries divide.

Sizing and blade life in chopped carbon fiber

What film stiffness does to cutting force, fuzz and blade wear on a converting line.

Choosing a film former for carbon fiber sizing

The selection logic, matrix first, then hand, then heat.

Evaluating FILCO 547?

Tell us the system you are formulating and the property you need to hit. We will confirm the grade, send the data sheet, and ship a sample.