FILCO 8902

A special epoxy film former whose dried film holds 95 percent of its mass at 725 degrees F, built for chopped strands and tows going into PPS and PEEK. 57 percent solids, cross-linkable, and no curing needed after drying.

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FILCO 8902 is a special epoxy resin in non-ionic water dispersion at 57 percent solids. Its dried film loses only 5 percent of its mass at 725 degrees F (385 degrees C), the highest heat-resistance figure in COIM's published carbon fiber range, and COIM publishes it for chopped strands and tows going into PPS and PEEK, where standard epoxy film formers degrade.

The film needs no curing after drying, and it is cross-linkable. Dried, it is tough, not tacky, clear, hard, and very slowly soluble in styrene. The dispersion carries outstanding hydrolysis resistance and high mechanical shear stability when diluted.

At a glass transition temperature of 100 degrees F, FILCO 8902 sits at the very stiff end of COIM's carbon fiber ladder, holding a compact, stable bundle that chops and doses cleanly. Its epoxy equivalent weight of 2950 puts it among the highest molecular weight epoxies in the line.

COIM publishes it for chopped strands and tows going into thermoplastics, PBT, PET, ABS, PC, PPS and PEEK, for epoxy and unsaturated polyester thermosets, and for SMC and BMC roving. The fiber scope covers glass, carbon, basalt and mineral fibers. The standard version contains a co-solvent, and COIM offers a solvent-free version on request.

It is also written as FILCO F8902, 8902 sizing, PEEK compatible film former, PPS compatible film former, high temperature carbon fiber sizing, and modified epoxy dispersion.

Typical properties

PropertyTypical value
AppearanceMilky liquid
Solid content57 percent
pH7
Average particle size900 nm
ViscosityBelow 5000 mPa s
Epoxy equivalent weight2950
Tg100 degrees F
Heat resistance5 percent mass loss at 725 degrees F
Dispersion typeNon-ionic
FibersGlass, carbon, basalt, mineral

Typical values from the manufacturer's technical data sheet. They describe the product, they are not a specification. We will send the current TDS and the batch documentation your qualification needs.

Need this in your system?

Tell us the binder system, the property you are targeting, and the volume you expect. We will confirm the grade, send the documentation, and ship a sample from North American stock.

Applications

PPS and PEEK compounds

The published grade for chopped strands and tows at melt temperatures where standard epoxy sizings degrade.

Chopped carbon fiber

The very stiff film holds a compact bundle that chops cleanly and feeds evenly.

Engineering thermoplastics

Also published for PBT, PET, ABS and PC.

SMC and BMC roving

The thermoset side, epoxy and unsaturated polyester included.

Re-sizing recycled fiber

The same selection applies when reclaimed fiber is headed for a high temperature compound.

It is specified where the formulation needs the highest published heat resistance in the carbon range, 5 percent mass loss at 725 degrees F, no curing step after drying, one less stage on the line, cross-linkable, with outstanding hydrolysis resistance, high shear stability of the diluted emulsion in the size bath, and one grade across glass, carbon, basalt and mineral fiber.

Handling and dispersion

Stir before use to homogenize, then apply at the fiber line or in a re-sizing bath as supplied or diluted. The dried film needs no curing step.

The film is not tacky once dry, so sized fiber winds, conveys and stores cleanly.

Where the compound is PBT, PET or PC rather than PPS or PEEK, also compare FILCO 7900 and 394, the other high molecular weight epoxies in the family.

Packaging, storage, and regulatory status

Package sizes: Made to order in the pack size the line needs. Tell us the volume and we will confirm..

Storage: Store in closed containers away from direct sun at 41 to 95 degrees F. Maximum suggested storage is 9 months from production in the original package, after which the product must be rechecked. Freezing destroys the dispersion permanently.

Read the safety data sheet before handling. We supply the current SDS with every shipment in the manufacturer's current revision. A solvent-free version is available on request.

Frequently asked questions

Why is FILCO 8902 the grade for PEEK and PPS?

Heat resistance. Its dried film loses only 5 percent of its mass at 725 degrees F, the highest figure in COIM's published carbon fiber range, where a standard epoxy sizing degrades well below PPS and PEEK melt temperatures. It is published by name for chopped strands and tows going into those matrices.

Does FILCO 8902 need a curing step?

No. The film needs no curing after drying, which removes a stage from the line, and it remains cross-linkable where downstream processing calls for it.

How stiff is the sized tow?

Very stiff, the top of COIM's carbon fiber hand ladder, with a Tg of 100 degrees F. The bundle stays compact through chopping and automated dosing. Where the line needs a softer hand, the ladder runs down to very soft grades on the carbon fiber film formers page.

Does it only work on carbon fiber?

No. COIM publishes it for glass, carbon, basalt and mineral fibers, so a plant running more than one reinforcement can qualify one film former across them.

Can I get a sample and the data sheet?

Yes. Tell us the fiber, the matrix and the process temperatures, and we will send the current technical data sheet with the matching safety data sheet and arrange sample material for the trial.

Can I get the TDS and SDS for FILCO 8902?

Yes. We send the Technical Data Sheet (TDS) and Safety Data Sheet (SDS) on request, in the manufacturer's current revision. Use Request TDS or SDS above and tell us what your qualification review needs.

Related products

FILCO carbon fiber film formers

The full epoxy and UPE ladder, thirteen grades with published heat resistance.

FILCO polyurethane film formers for carbon fiber

The polyamide side of the carbon range, with film stiffness published per grade.

FILCO epoxy-novolac film formers

The novolac route to temperature resistance below the 8902 tier.

Where this grade fits

Fiber sizing film formers

What a film former does in a sizing, and how the chemistries divide.

Choosing a film former for carbon fiber sizing

The selection logic, matrix first, then hand, then heat.

Sizing and blade life in chopped carbon fiber

What the film former does to cutting force, fuzz and blade wear on a converting line.

Re-sizing recycled carbon fiber

What pyrolysis strips and what the re-size has to restore.

Evaluating FILCO 8902?

Tell us the system you are formulating and the property you need to hit. We will confirm the grade, send the data sheet, and ship a sample.